22L Ultrasonic Parts Cleaner | Gearbox Housing & Large Hydraulic Cleaner

22L Ultrasonic Parts Cleaner | Gearbox Housing & Large Hydraulic Cleaner

Details
22-liter industrial ultrasonic parts cleaner for heavy-duty engine rebuild shops, commercial vehicle transmission specialists, and industrial maintenance facilities handling long, large components.
Category
Ultrasonic Parts Cleaner
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Description
Technical Parameters

Products Description

 

The 22-liter Ultrasonic parts cleaner has 500 X 300 X 150mm has cleaning tank which accepts 480mm long engine blocks, and commercial vehicle transmission housing, long crankshafts, and it has ultrasonic cleaning power rated 480w and a 600W heating power which can reach to 80°C.

 

22l ultrasonic cleanerultrasonic parts washer

 

Products Specification

 

ParameterSpecificationNotes
Tank Capacity22 LitersDesigned for commercial vehicle transmission housings, differential carriers, and hydraulic valve blocks.
Inner Dimensions500 x 300 x 150 mm500x300 mm tank fits commercial vehicle transmission housings (up to 460mm), differential carriers, and hydraulic valve blocks.
Outer Dimensions530 x 325 x 270 mm525x325 mm footprint requires dedicated bench or floor stand; 150mm clearance on all sides for technician access.
Ultrasonic Frequency40 kHz40kHz optimized for medium-viscosity grease and gear oil residues found in commercial vehicle maintenance.
Ultrasonic Power480 W480W (4 transducers) delivers power density optimized for 5-15 kg components; typical workload of two-technician shop.
Heating Power600 W600W heating with left-to-right convection design; 22L solution volume reaches 80 C in approximately 35 minutes.
Temperature RangeRoom Temp - 80°C (176°F)Digital control with LCD; set 65-75 C for commercial vehicle transmission housing and differential carrier cleaning.
Timer Range0 - 24 Hours0-24H timer with auto-shutoff; designed for multi-shift commercial vehicle maintenance operations.
Operating Noise< 60 dB57 dB during ultrasonic operation; multiple units can run simultaneously in 5-bay commercial vehicle workshop.
Tank MaterialSUS304 Stainless Steel2.5mm SUS304 with 3 drain slope for complete solution evacuation; tolerates pH 10-12 alkaline degreasers and citric acid.
Control PanelDigital LCD TouchDigital LCD with power/temperature/time/cycle-progress display; non-volatile memory for repeatable cleaning recipes.
Power Supply110V/60Hz or 220V/50Hz110V/20A dedicated circuit; 480W ultrasonic + 600W heater phased to prevent >9A draw; 220V/50Hz available.
Safety SystemsOver-temp / Over-current / Low-waterTriple protection plus audible piezo alarm (85 dB) for noisy shop environments; fault LED + audible alarm ensure immediate notification.

Products Advantage

 

480W Ultrasonic Output - Calibrated for Commercial Vehicle Components

22-litter ultrasonic parts cleaner has Four industrial transducers deliver 480W of calibrated ultrasonic output, targeting the specific contamination profiles found in commercial vehicle maintenance: medium-viscosity gear oil, transmission fluid residues, and differential grease. A typical commercial vehicle transmission housing (Allison 3000-series) reaches complete cleanliness in 12-15 minutes at 70% power and 70 C. The power density is optimized for components in the 5-15 kg range - the daily workload of a two-technician shop.

 

500 x 300 mm Tank - Long Components, Double-Cylinder-Head Capability

The 500 mm tank length was chosen specifically to accommodate commercial vehicle transmission housings (up to 460 mm long) and differential carriers. The 300 mm width allows two inline-6 cylinder heads to be cleaned side-by-side in a single cycle, effectively doubling throughput for cylinder head reconditioning shops. The 150 mm depth handles most cylinder heads and transmission valve bodies with clearance.

 

600W Rapid-Heating with Convection Circulation

The 600W heating element is positioned along the tank floor to create a left-to-right convection current within the 22L solution volume. This circulation accelerates the dissolution of heavy grease films and accelerates the release of baked-on carbon. At 70 C with a standard 5% alkaline degreaser solution, gear oil residues soften within 4 minutes and release completely by minute 12.

 

Variable Power Control - Protect Aluminum Transmission Housings

Commercial vehicle components frequently use aluminum housings with pressed-in steel bearings. The 0-100% digital power control lets you set 25-35% output for aluminum differential carriers and transmission valve bodies, avoiding cavitation erosion on soft metal surfaces. Switch to 80-100% for cast iron gear cases and heavy steel pump bodies. This variable control eliminates component damage risk.

 

24-Hour Cycle Timer - Overnight Cleaning for Multi-Shift Shops

Commercial vehicle shops frequently work on multiple vehicles simultaneously. Load the transmission housings at the end of the first shift, set a 6-10 hour cycle, and return to clean components at the start of the next shift. The auto-shutoff engages when the timer expires. No supervision is required during operation. This feature is particularly valuable for fleet maintenance shops running two shifts.

 

Product Application

 

Commercial Vehicle Transmission Overhaul [PRIMARY]

The 22-liter ultrasonic parts cleaner is ideal for cleaning automatic and manual transmission housings from commercial vehicles. Because its 500mm length fits Allision, Eaton-fuller, and ZF commercial transmissions. It helps to remove gear oil varnish, clutch friction material residue. Etc. Typical cycle: 12-15 minutes at 70% power, 70 C.

 

Differential and Drive Axle Service

Clean differential carrier housings, drive axle tubes, and steering knuckle assemblies. The 150 mm depth handles most differential carriers with the ring gear removed. Remove gear oil sludge, magnetic particle accumulations, and corrosion from machined surfaces that must be measured for wear limits. Essential before installing new bearings and ring gear assemblies.

 

Commercial Vehicle Cylinder Head Reconditioning

Clean diesel and gasoline cylinder heads from commercial vehicle engines. The 500 mm length accommodates inline-6 cylinder heads; V8 heads fit two-at-a-time side by side. Remove combustion carbon from valve seats, carbon deposits from intake ports, and injector deposits from combustion chambers. Essential before pressure testing and guide/seal replacement.

 

Medium-Duty Fleet Maintenance

For fleet operators running 10-50 commercial vehicles: clean brake caliper housings, kingpin assemblies, spring hanger brackets, and fifth wheel mounting plates. The 22L tank size allows cleaning of 4-6 medium-duty components per cycle, keeping fleet downtime to a minimum. Compatible with fleet maintenance schedules and can be integrated into preventive maintenance routines.

 

Industrial Gearbox and Speed Reducer Service

Clean gearbox housings from conveyor systems, industrial mixers, and material handling equipment. The 480W ultrasonic output removes packed grease and industrial gear oil residues from housing interiors, bearing bores, and seal surfaces. Ideal for preventive maintenance programs in distribution centers where conveyor downtime directly impacts throughput. Most conveyor gearboxes fit within the 500x300x150 mm chamber.

 

Railway & Heavy Equipment

Clean locomotive engine parts, heavy equipment hydraulic components, and industrial gear housings. Handles the long, heavy castings common in railway and construction equipment maintenance.

 

OEM/ODM Service 

 

Custom Branding & Private Label:

we can provide you labeling service, such as we can imprint your logo onto the unit, and edit your own design manual.

 

Specification Modification:

We have our own metal workshop, so that we can customize your own design dimension bank. Otherwise, we can custom your ideal ultrasonic frequency, cleaning power, or the heating power to meet your product requirement.

 

Certification Support: Our item has already got CE certificate and ETL certificate, and we can provide you professional certification service for your specific certificate for North America, Europe, southeast Asia, south America etc.

 

MOQ Flexibility: we provide low MOQ requirement, such as 50pcs or even smaller.

 

FAQ

 

FAQ

Q: What commercial vehicle transmissions fit in the 22L tank?

A: Allison 1000-4000 series, Eaton-Fuller 8-18 speed manual housings, and ZF 6-12 speed automatic housings fit within the 500x300x150 mm chamber. Measure the longest dimension of your transmission housing and allow 20 mm clearance on all sides for the cleaning solution to circulate. Most commercial vehicle transmissions up to the Class-7 range fit without issue. For oversized heavy-haul transmissions, confirm dimensions before ordering.

Q: How many cylinder heads can I clean per cycle?

A: In a 22L tank, you can fit two inline-4 or inline-6 cylinder heads side-by-side (valve cover surfaces facing up), or one V8 cylinder head per cycle. For high-volume shops, running two cylinder heads per cycle halves the time cost per unit compared to single-head cleaning in smaller tanks. The 150 mm depth accommodates most cylinder head heights, including intake and exhaust manifolds (removed).

Q: Can I use shop-compounded alkali solution instead of buying branded degreaser?

A: Yes. The SUS304 tank tolerates homemade alkaline solutions (sodium carbonate + sodium metasilicate + surfactant) at pH up to 12. Many commercial vehicle shops compound their own solution at 3-5% concentration for roughly 1/5 the cost of branded degreasers. Replace every 2-3 weeks under daily use. Ensure the solution is filtered before reuse.

 

 

 

 

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