Custom Ultrasonic Engineering and Manufacturing Services
Bring us a drawing, an existing sample or an application that is not yet working as expected. Soner can support one component, a matched transducer-and-PCBA system or a complete ultrasonic product.
Support That Fits the Project
Not every customer needs a complete development program. We define the scope around what is already known and what still needs to be solved.
Custom Component
A ceramic element or transducer made from a drawing, sample or application requirement.
Matched Subsystem
A transducer and driving PCBA selected or developed together for the actual load.
Complete Product
An ultrasonic cleaner developed from a specification, reference design or intended use.
Production Transfer
Tooling, pilot-build and quality support for a verified design moving into production.
Four Ways We Support Ultrasonic Projects
Custom Piezoelectric Ceramics
We make ceramic discs, rings and other geometries to agreed material, dimensional, electrode and resonance requirements.
- Material grade and geometry
- Outer and inner diameter
- Thickness and electrodes
- Target resonance characteristics
- Samples and production quantities
Ultrasonic Transducer Design
A nominal frequency is only the starting point. We also review power, dimensions, mounting, load, duty cycle, operating temperature and working environment.
Depending on the project, the work may include structure design, material selection, samples, impedance evaluation, performance checks and preparation for production.
Matched PCBA Solutions
The same driving board does not behave identically with every transducer and load. Where required, we evaluate the electronics with the acoustic assembly and the product structure.
- Driving-circuit development
- Frequency and power review
- Control functions
- Prototype PCBA production
- SMT assembly and inspection
- Integration testing
Ultrasonic Cleaner OEM and ODM
We support household, professional and industrial cleaner projects. A customer may begin with a finished specification, a reference sample, an appearance concept or an application problem.
The scope can cover acoustic configuration, electronics, controls, mechanical structure, materials, tooling, prototypes, testing, certification preparation and production.
A Practical Route From Requirement to Production
The sequence can be shortened for component projects or expanded for a completely new product.
Requirement Review
Application, parameters, target cost, quantity, market and schedule.
Technical Evaluation
Acoustic, electronic, structural, material and compliance considerations.
Proposal
Technical direction, responsibilities, sample plan and project milestones.
Prototype
Samples for electrical, acoustic, functional and mechanical review.
Testing & Revision
Results are reviewed and the design is adjusted where needed.
Tooling & Compliance
Molds, documents and test preparation for applicable products.
Pilot Build
A limited run checks assembly, inspection criteria and process stability.
Volume Production
Controlled production with the agreed checks and acceptance criteria.
Engineering Follow-up
Reported issues are traced, investigated and addressed with corrective action.
Requirements Considered Before the Final Sample
Compliance can influence materials, insulation, temperature control, electrical design, labeling and documentation. Reviewing it early can prevent avoidable redesign.
Preliminary Review
Target market, product construction, electrical ratings, materials and available documentation.
Laboratory Coordination
Test-sample preparation and communication with recognized laboratories, including experience with TÜV Rheinland projects.
Issue Follow-up
Technical support when testing identifies a design, component or documentation issue.
Selected product models have completed applicable CE procedures or obtained GS and SAA approvals. Requirements and approval scope vary by product and market; certification is not implied for every custom project.
Useful Information for a Faster Review
Piezoelectric Ceramics
- Drawing and dimensions
- Material and electrode details
- Resonance requirement
- Application and quantity
Ultrasonic Transducers
- Frequency and power
- Installation space and mounting
- Working load and environment
- Drawing, sample and quantity
PCBA Projects
- Input voltage
- Transducer information
- Frequency and power
- Required controls and functions
Complete Products
- Application and product size
- Functions and performance target
- Target market and approvals
- Reference design and annual quantity
See the Factory Behind the Service
Our Production Equipment page documents ceramic processing, transducer bonding, SMT electronics, injection molding, final assembly and testing with real production photographs.
Tell Us What the System Needs to Do
You do not need a finished specification to begin. Share the application, available space, performance target and intended market, and we will identify the next useful engineering step.
Submit Your Project