Shenzhen Soner Technology Co., Ltd. is one of the leading manufacturers and suppliers of 100l batch production ultrasonic cleaner | machined parts & engine components in China. With abundant experience, we warmly welcome you to wholesale high quality products for sale here from our factory. We also accept customized orders.
Products Description
The Soner SE-100L batch production ultrasonic cleaner is supplementary equipment between benchtop units and heavy-duty tanks for production facilities handling medium batch volumes of engine components, machined parts, and mechanical assemblies. Its powerful 28/40kHz dual-frequency cavitation removes grease, carbon, oil residue, and contamination from cylinder heads, transmission housings, and machined part batches.
With 1500 watts of ultrasonic power and a 3000W heater reaching 80 degrees Celsius, the 99-liter SE-100L sustains consistent cavitation under partial loads. The 550 x 450 x 400 mm tank accommodates inline-4 and V6 cylinder heads, transmission housings, and medium-to-large parts in single or batch loads. The 24-hour timer with auto-shutoff enables overnight production cycles-operators load parts at the end of shift and return to clean components ready for inspection.
The two ultrasonic cleaning frequency options help users to clean the parts in one machine but without the need for separate systems. 8kHz handles heavy degreasing of greasy engine components; 40kHz provides precision surface cleaning of machined finishes. For shops processing both types of work, switching between frequencies via the digital control panel takes seconds.
Soner manufactures its own piezoelectric ceramics, ultrasonic transducers, and digital generators - a vertical integration that ensures consistent power delivery and consistent ultrasonic energy distribution and cleaning performance across the full tank volume. For batch production where cleaning uniformity directly determines throughput quality, this in-house transducer manufacturing provides performance control that outsourced components cannot match.
Positioned in the Soner Industrial Ultrasonic Cleaner series, the SE-100L is optimized for medium-volume production cleaning workflows. Browse the full range from 40L to 1500L.
Products Specification
|
Parameter |
Specification |
Notes |
|
Tank Capacity |
99L |
Industrial-grade cleaning volume |
|
Inner Dimensions |
550x450x400mm |
Fits target component sizes for this category |
|
Ultrasonic Frequency |
28/40kHz |
Dual-frequency: 28 kHz heavy degreasing / 40 kHz precision cleaning |
|
Ultrasonic Power |
1500W |
Adjustable 0-100% via digital panel |
|
Heating Power |
3000W |
Rapid heat-up, stable temperature control |
|
Temperature Range |
Room Temp - 80°C (176°F) |
Digital control with LCD display |
|
Timer Range |
0 - 24 Hours |
Precise digital setting with auto-shutoff |
|
Tank Material |
SUS304 Stainless Steel |
Chemical resistant, industrial durability |
|
Control Panel |
Digital LCD Touch |
Real-time temperature, power, and time display |
|
Power Supply |
220V/50Hz or 380V/50Hz (3-phase) |
Factory pre-configured to region and power class |
|
Transducer Type |
Bonded Piezoelectric |
In-house manufactured by Soner |
|
Generator Type |
Digital Sweep Frequency |
Prevents standing waves, uniform cavitation |
|
Safety Systems |
Over-temp / Over-current / Low-water |
Automatic protection, unattended safe operation |
Other Models in This Category
The following models are also available in this product category:
|
Model |
Capacity |
Tank Size |
Ultrasonic Power |
Heating Power |
Typical Application |
|
SE-100AL |
96L |
800x300x400mm |
1500W |
3000W |
Shafts, rails, long cylindrical components |
|
SE-135L |
135L |
600x500x450mm |
1800W |
4500W |
Large engine blocks, transmission housings |
|
SE-175L |
175L |
700x500x500mm |
2400W |
6000W |
Heavy components, V8 cylinder heads |
Product Advantage
1500W Adjustable Ultrasonic Power
Sufficient power for batch cleaning of engine components and machined parts. Variable power control (0-100%) adapts from gentle surface cleaning to heavy degreasing on the same machine.
3000W Heated Tank Up To 80°C
Temperature-controlled heating dramatically accelerates chemical action on petroleum-based contaminants. At 60-80°C with alkaline degreasing solution, heavy grease and carbon deposits can be loosened and removed more effectively.
550 x 450 x 400 mm Tank for Batch Loading
Accommodates inline-4 and V6 cylinder heads, transmission housings, and medium-to-large parts. The versatile sweet spot between benchtop units and heavy-duty systems.
28/40kHz Dual-Frequency Capability
28kHz for heavy degreasing of engine components. 40kHz for precision surface cleaning of machined finishes. The dual-frequency design reduces the need for separate cleaning systems in most applications.
Extended 24-Hour Timer with Auto-Shutoff
Load parts at the end of the shift, and return the next morning to clean components ready for inspection. Ideal for overnight batch cycles in production and rebuild facilities.
Optimized Engine Component Batch Geometry
The SE-100L serves as a cylinder head degreasing tank with 1500W power and 3000W heating matched to medium-batch production requirements. The 550 x 450 x 400 mm tank accommodates inline-4 and V6 cylinder heads in single or batch loads.
Products Application
Transmission Housing Batch Cleaning [PRIMARY]
As a transmission housing cleaning bath, the SE-100L cleans inline-4 and V6 transmission housings, valve bodies, and clutch packs in batch loads. The 550 x 450 x 400 mm tank accommodates multiple housings per cycle or batch loading of smaller components for production throughput.
Machined Parts Production Cleaning
Degrease machined parts before dimensional inspection, coating, or assembly. Remove cutting oil, coolant residue, and metal chips. 28 kHz for heavy degreasing and 40 kHz for surface finishing. One machine covers the full range of production cleaning needs.
Metal Finishing & Surface Preparation
Pre-clean parts before plating, coating, anodizing, or painting. Removes oils and contaminants that cause coating adhesion failures. The SUS304 tank handles pre-treatment chemicals, including mild alkaline and acidic solutions used in metal finishing workflows.
Hydraulic Components & Industrial Parts
Clean hydraulic pump housings, valve blocks, hydraulic cylinders, and medium industrial assemblies. The 99-liter tank accommodates hydraulic components that exceed benchtop capacity. 28kHz removes heavy grease from cast iron pump housings; 40kHz provides gentle cleaning of machined valve surfaces and precision hydraulic components.
OEM & ODM Service
• Batch basket and tiered rack customization-design multi-level cleaning baskets for batch loading of mixed component sizes in a single cycle.
• Production cycle engineering and batch fixture design - engineer multi-level loading racks, cycle presets, and automated drain/fill sequences for high-throughput batch production environments.
• 24-hour timer program presets-factory-programmed cleaning cycles matched to specific production schedules and contamination profiles.
• For complete OEM/ODM terms, including certification support, MOQ flexibility, and technical documentation, see our dedicated OEM/ODM Services page.
FAQ
Q: What components fit in the SE-100L tank?
A: The SE-100L tank measures 550 x 450 x 400 mm and accommodates inline-4 and V6 cylinder heads, transmission housings, machined part batches, and medium-to-large industrial components. For V8 heads and engine blocks, see the SE-175L model. For carburetors and small parts, the SE-55L or benchtop units are more appropriate.
Q: How does the dual-frequency 28/40 kHz work in practice?
A: Select frequency via the digital control panel. 28kHz produces large cavitation bubbles for heavy degreasing of carbon, grease, and oil on cast iron and steel components. 40kHz produces smaller, gentler bubbles for surface cleaning of machined finishes, aluminum parts, and delicate components. One machine, two cleaning modes.
Q: What cleaning solution should be used with the SE-100L?
A: It uses an alkaline degreasing concentrate at 5-10% dilution with water and at 55-70°C. However, it should use a non-caustic alkaline cleaner to prevent surface etching for aluminum components, for example, using a non-caustic alkaline cleaner instead.
A stronger alkaline solution at 70-80°C should be used for heavy carbon deposits on cast iron.
A mild surfactant solution at 40-50°C with a 40 kHz frequency should be used for precision machined parts.
Always test new cleaning chemistry on a sample batch before production use. Avoid acidic solutions below pH 5 in the SUS304 tank for extended periods, as they can accelerate stainless steel degradation.
Q: Can the machine run unattended overnight?
A: Yes. The SE-100L functions as an engine component batch cleaning tank with a 24-hour timer and auto-shutoff. The triple safety interlock system enables safe unattended operation. Load parts, set temperature and timer, and the machine will auto-shutoff when the cycle completes.
Q: What is the difference between SE-100L and SE-100AL?
A: The SE-100L has a cubic tank (550 x 450 x 400 mm) suited for general industrial parts. The SE-100AL has an elongated tank (800 x 300 x 400 mm) suited for shafts, rails, and long cylindrical components. Both have identical 1500W ultrasonic power and 3000W heating. Choose based on your typical part geometry.
Q: Can the SE-100L handle mixed batches of different component types?
A: Yes, it is important that all the components can share a compatible cleaning solution and the temperature requirement. Take batches combining steel and aluminum parts, for example; the non-caustic alkaline cleaner at 55-60°C can protect the aluminum surface while effectively degreasing steel.
Mixing a component with incompatible contamination types in the same batch is prohibited because different contamination types require different cycle parameters for optimal results.
It should group components by material, contamination type, and the post-clean process step to maximize batch cleaning efficiency.
Q: What cleaning cycle is recommended for engine component batch production?
A: Recommended starting points for production batch cleaning: Cylinder heads (cast iron, heavy carbon)-40-60 minutes at 70-80°C, 80-100% power, 28 kHz. Cylinder heads (aluminum) - 25-35 minutes at 55-65C, 40-50% power, 40kHz. Transmission housings-30-40 minutes at 60-70°C, 60-80% power, 28 kHz. Machined steel parts (cutting oil)-15-25 minutes at 55-65°C, 60-80% power, 28 kHz. Mixed small parts batch-20-30 minutes at 55-60°C, 50-60% power, 40 kHz. The 24-hour timer supports overnight batch cycles-load parts at the end of the shift and return to clean components the next morning. Adjust parameters based on contamination severity and inspection results.
Q: What power supply does the SE-100L require?
A: The SE-100L operates on 220V/50Hz single-phase or 380V/50Hz three-phase (factory pre-configured to your region). Total power draw is 4500W (1500W ultrasonic + 3000W heating). A dedicated 25A circuit is recommended for 220V operation. Three-phase is preferred for continuous production use.
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